Skip to main content

Is Your Cleaning Schedule Really GMP-Compliant or Just a Routine?

Many manufacturers think a daily cleaning schedule automatically means they meet Good Manufacturing Practices (GMP). But the truth is — a cleaning routine is not always the same as GMP compliance.

Auditors don’t just look for cleaning frequency — they check whether your cleaning process is documented, validated, and proven effective. A routine without GMP verification could put your certification and product safety at risk.

🚫 Common Signs Your Cleaning Schedule Is NOT GMP-Compliant

  • No Written SOPs

    • Staff clean based on habit, not standardized procedures

    • No specific instructions on cleaning methods, tools, or chemicals

  • No Validation of Cleaning Effectiveness

    • No swab tests or microbial checks after cleaning

    • Relying only on visual inspection

  • Poor Documentation

    • Cleaning logs are incomplete or missing signatures

    • No record of chemical concentrations or contact times

  • One-Size-Fits-All Approach

    • Using the same cleaning schedule for all equipment, regardless of risk level

    • No differentiation between high-care and low-care areas

  • Untrained Cleaning Staff

    • Staff not trained in GMP cleaning requirements

    • No refresher training for long-term workers

 

📋 Key GMP Requirements for a Cleaning Schedule

  • Written SOPs: Step-by-step instructions for cleaning each area and equipment

  • Defined Frequency: Clear schedules based on risk assessment

  • Validated Methods: Use ATP tests, swabs, or lab analysis to verify cleaning effectiveness

  • Proper Chemical Use: Documented concentrations, contact times, and safety data

  • Record Keeping: Signed and dated cleaning logs kept for audit purposes

  • Training: Ongoing GMP training for cleaning personnel

  • Segregation of Tools: Colour-coded tools for different zones to prevent cross-contamination

 

🛠 Steps to Upgrade Your Cleaning Routine to GMP Level

  • Review and rewrite cleaning SOPs to meet GMP standards

  • Introduce verification methods (ATP, swabs, microbiological tests)

  • Train staff on GMP cleaning and proper chemical handling

  • Use risk-based cleaning frequencies for different zones/equipment

  • Maintain an audit-ready cleaning log system

  • Replace old tools with colour-coded, GMP-approved cleaning equipment

 

⚠ Risks of Having Only a “Routine” Cleaning Schedule

  • Audit Non-Compliance: Failure to meet GMP documentation and validation standards

  • Cross-Contamination: Ineffective cleaning can spread harmful microorganisms

  • Product Recalls: Increased risk of contamination incidents

  • Reputation Loss: Customers lose trust after safety breaches

💡 Pro Tip: A true GMP-compliant cleaning schedule is evidence-based, documented, validated, and consistently followed — not just “done daily.”

Leave a Reply